Product Review 2018

The new campaign, which has the strapline “You don’t have to be big to be powerful” is promoting the QT-PRIMOS series, a range of compact, high performance turning centers, and its vertical version, the VC-PRIMOS 400 SG, a compact vertical machining center.

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Cutting tool and tooling system specialist Sandvik Coromant is releasing three new grades for its popular CoroDrill® 870 exchangeable-tip drill. GC4344, GC3334 and GC2334 have been developed to offer significant tool life improvements and more predictable wear patterns, all while maintaining the high penetration rates and productivity for which the concept is renowned.

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Eight years after the launch of the first Romer Absolute Arm, Hexagon’s Manufacturing Intelligence division has unveiled its new Absolute Arm range. A ground-up redesign has seen one of the world’s most recognisable portable measuring arms modernised to meet the needs of today’s metrology users, with a key focus on improved usability and versatility without compromising on speed and accuracy.

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Victor Fortune’s Vturn-NP16CM CNC lathe is equipped with a 6″ 3-jaw hollow hydraulic chuck, C-axis and BMT-45 live servo turret (12 live tools). It features a standard rear discharge chip conveyor. Optional is a right discharge chip conveyor. The lathe utilises roller type linear guide ways and features a Meehanite casting one-piece slant bed. Rapid feedr ates are 30 metres per minute for both axes. Machine width is only 1 600mm with a standard Fanuc spindle motor to save floor space.

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Kennametal’s Harvi Ultra 8X milling cutter was developed to meet needs in the aerospace and machine tool building sectors, providing high metal removal rates and enabling higher cutting speeds with lower machining forces. The company claims this tool can predictably remove 328 cm3 of Ti-6Al-4V per minute while attaining 60 minutes of tool life per cutting edge.

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Studer is expanding its product portfolio and bringing a new machine series to the market – the favorit. With centre distances of 400, 650, 1000 and 1600mm, the favorit line is suitable for short to long workpieces and can be used universally. It comes in a completely new design and scores especially with its price-performance ratio. This CNC universal cylindrical grinding machine is designed for grinding in individual and batch production and can be automated.

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Walter cutting tool product data is now available on MachiningCloud. Over 40 000 tool items can be accessed by Walter customers. Walter offers a wide range of precision tools for milling, turning, drilling and threading applications. MachiningCloud is a product data provider for world-leading cutting tool manufacturers, CNC machines, and workholding. The Walter MachiningCloud partnership utilises the convenience of cloud-based technology.

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Okuma has launched the 2SP-2500H two-spindle CNC lathe, with innovative front-facing twin spindles to provide much higher levels of productivity and far greater reliability, for auto parts and other mass production applications. The 2SP-2500H is an automation-ready machine that integrates two lathes into one unit with a standard loader that feeds blanks for continuous front and back work.

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The Yaskawa Motoman MPX3500 demonstrates the capabilities of modern painting robots. Fields of application for this fast and flexible robot include the coating of automobile bodies, construction machines, components and many other workpieces. The 6-axis robot only needs a small amount of space to perform its work. The compact construction of the L-axis with no offset allows for the machine to be installed in small spaces close to the workpiece, while the internal cable and hose routing avoids interfering contours.

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The latest additions to Hurco’s BXi CNC machine series are the BX50i, with XYZ-axis travels measuring 130 x 950 x 600mm, and the BX60i, with XYZ-axis travels measuring 1 325 x 1 600 x 700mm. The rigidity and thermal stability of the double-column design, combined with the weight of the machines, provide accuracy and improved surface finish capabilities. Designed for the mould making and aero-space industries, the machines are suitable for high-speed machining applications that require tight tolerances.

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XBB metalworking fluids reduce the use of additives and biocides and contribute to safeguarding workers long-term health. In 2016 Castrol reinvented the fundamentals of cutting fluid technology by developing soluble cutting fluids that dramatically reduce the need for expensive treatment additives, biocides or fungicides. Castrol is launching this technology in two new metal cutting fluids for ferrous and aluminium alloys, Castrol Hysol SL 36 XBB and Castrol Alusol SL 61 XBB.

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The SBMT 09 insert comes with a high positive helix cutting edge and is perfectly suited for smooth machining applications. Similar to its SBMT 13 counterpart, the SBMT 09 is a single-sided, four-cutting-edge insert specifically suited to generate a lower cutting load during machining. The SBMT 09 insert line includes end mills in diameters 25 to 40mm, modular types in 25 to 42mm and face mill types in diameters 32 to 80mm.

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The new SH-5000P horizontal machining center from Tongtai was developed for mass production line formation. The new compact machine has a 35% smaller footprint than the previous model, allowing for maximum shop floor space utilisation. At only 2 300mm wide, floor space is minimised. The Tongtai SH-5000P horizontal machining center is a XY traveling column type design where the pallet moves in Z.

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OSG’s Exocarb XH-DRL drill series is specifically designed to remove cut taps that have broken off in the hole during tapping. Sold individually or in sets, this tool is a cost-effective alternative to EDM as a means of removing broken taps. The trigon flute design ensures high rigid geometry to allow drill penetration into hardened tool steel up to 70HRC. Sold individually or in sets the Exocarb XH-DRL drill is available in 11 sizes. The drill removes straight flute, gun nose and spiral flute taps.

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Amada is making its new Clean Fast Cut (CFC) technology available as standard on the company’s 6 and 9 kW fiber laser cutting machines. CFC is said to be up to 90% faster than standard Clean Cut (CC) and can use less nitrogen when cutting 8mm stainless steel, for example. The technology was developed at Amada’s R&D centres in Japan and has been tested at the company’s European Laser Technical Centre near Munich, Germany.

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The newly developed Widia Top Drill-S is now available for manufacturers of stainless steel parts seeking improved productivity, performance and tool life. Widia’s Top Drill-S (TDS) series has been designed to deliver pinpoint centring ability, as well as increased wear resistance and tool life when conducting heat-generating machining applications on tough materials. The geometry and gash design are said to improve chip evacuation and deliver a smooth chip transition from the cutting edge to the flutes.

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Mazak’s versatile variaxis i-300 simultaneous 5-axis vertical machining center is now even more flexible and efficient with the addition of a high-capacity Auto Work Changer (AWC). Designed for automated small- to medium-size part-processing operations, the new Variaxis i-300 AWC excels in machining aluminium and other non-ferrous metals for a wide variety of industries.

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Available for the company’s ENSIS and LCG (4 kW+) range of fiber laser cutting machines, these breakthrough innovations ensure superior quality in comparison to standard fiber lasers, allowing customers to enter new markets and win new orders. For fiber lasers, it is well documented that quality dips below that of CO2 lasers when working on thicker sheets with certain materials.

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Cutting tool and tooling system specialist Sandvik Coromant is introducing two new ceramic insert grades that are capable of performing high-speed, high-security turning operations on components made from demanding HRSA (heat resistant super alloy) materials. The CC6220 and CC6230 ceramic grades have been developed to machine demanding materials.

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The Doosan Puma TW 2600/M-GL, a high productivity, 240mm class, two spindle turning center with a high speed gantry loader. This new generation Puma is the direct result of input from the automotive industry for a turning center that cuts the maximum amount of time from high volume production runs. The new machine is a complete upgrade of the previous model.

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As the need for machining smaller volume work pieces made from cast iron and steel has grown, so has the need for smaller size tools that can enhance productivity and reduce operating cost. The Chase2Hepta 6mm size inserts and cutters are available to meet the challenges posed by technical trends in forging and casting technologies.

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The Tongtai TMS Series mill/turn machines are available in four different models, each available in three different configurations with up to nine total axes. The standard Tongtai TMS machine has a programmable tailstock. The TMS-S has a sub-spindle in place of the tailstock, and the TMS-ST features both a sub-spindle and a lower turning turret.

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OSG’s Phoenix PXD is an exchangeable head drill series designed for efficient, precise holemaking. It is ideal for 3XD and 5XD holes in carbon and alloy steel, cast iron, and non-ferrous materials. The Phoenix PXD exchangeable head drill with internal coolant for high efficiency large-diameter and stable drilling at high speeds, offers a lower cost than larger diameter carbide drills.

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The VM5I from Hurco is a small, agile, fast machining center. Over the years, Hurco’s entry-level machining center, the vertical-spindle VM1, evolved into the more capable VM10 and the manufacturer has continued to improve the specification. Linear travels have been extended, a larger toolchanger is provided, spindle speed and rapid traverse are both faster and a spindle chiller and throughspindle coolant have been added.

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Strain gauge probe measures complex shapes, contours. Renishaw has introduced the RMP400 machine tool probe designed for small 5-axis machine tools. This ultra-compact strain gauge probe provides a reliable and precise touch-trigger solution for part setting, feature measurement and machine performance checking.

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Versatile lathe has a wide range of spindle variations to cut difficult materials for the oil and gas industry. Okuma has announced the debut of the new LU7000EX. This powerful, 2-saddle CNC lathe has a wide range of spindle motor specifications to easily handle manufacturing of all types of workpieces including large parts.

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The heavy-duty, large reach Yaskawa Motoman MH900 robot is the latest addition to Yaskawa’s MH-series line of material handling robots. Its parallel-link construction provides strength, rigidity and stabilisation for high movement of inertia loads, and it easily accommodates a range of large, heavy components such as car frames, sheet metal, agricultural equipment, pallet-loads of bricks and other heavy materials.

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5-axis machining with up to 30 000rpm and optional technology integration. 0.5 g acceleration for highly dynamic machining of large components up to 10 000kg on less than 24m² footprint. The DMU 200 Gantry from DMG MORI impressively combines the machining of large components and maximum dynamics. Users benefit in the aerospace and automotive industry as well as in model making and the energy sector.

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The Widia VariMill with Duo-Lock modular system interface offers ‘a revolutionary new solution’ for milling, with the Duo-Lock interface delivering the only modular, exchangeable head milling system that parallels the performance of a solid carbide cutter. VariMill geometries allow roughing and finishing with a single tool.

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The Kitamura SupercelL-300G 5-axis, horizontal flexible manufacturing cell has a 20-station APC with work ID system and 174-tool matrix style tool changer. Packing 20-pallets into a 3 835mm wide footprint, the Supercell-300G is a space saving production center with the ability to run small to medium sized, highly complex parts completely unmanned.

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Laser welding in XXL. The welding robot of the new, enlarged version of Trumpf’s TruLaser Weld 5000 processes parts up to four metres in length. There is enough space in the booth of the XXL system for large assemblies, such as big casings or water tanks. Users benefit from the advantages of the laser even when working with components on this scale.

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Featuring power and force-limiting technology, Yaskawa Motoman’s six-axis HC10 collaborative robot (cobot) works safely with or near humans by stopping in the event of contact with an operator. Featuring power- and force-limiting technology, Yaskawa Motoman’s 6-axis HC10 collaborative robot (cobot) works safely with or near humans by stopping in the event of contact with an operator.

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ADO-SUS drill series is OSGs next generation line of carbide coolant-through high performance drills, designed to drill stainless steels, titanium alloys and various other materials. The OSG ADO-SUS is one of OSG’s latest innovations for drilling stainless steel and titanium alloy with predictable and consistent tool life.

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Hydraulic chuck for turning offers market-leading security. Cutting tool and tooling system specialist Sandvik Coromant has introduced a high-precision hydraulic chuck for turning operations that offers the market’s best pull-out security. CoroChuck ® 935 has been designed to deliver fast, rigid and secure clamping, time after time.

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Edgecam 2018 R2, from Vero Software, contains 54 items of new or enhanced functionality that improve productivity across a range of cutting technologies and machining strategies. They include significant changes to the Pre-Drill Approach Roughing cycle, creating features from wireframe entities, 3D milling cycles in mill-turn Rotary mode, 28 new technology databases in the Wire EDM module, and Tombstone.

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Compact type simultaneous 5-axis machine tool enabling high-speed and complex machining. The DVF 5000, Doosan Machine Tools’ next-generation 5-axis compact machining center, offers a diverse range of tailored options, automation, and maximum convenience, enabling unmanned machining. As such, it is part of the company’s lineup of multitasking machines designed for machining diverse and complex shapes.

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Hypertherm’s ProNest 2019 is a major version update of the company’s advanced CADCAM nesting software for automated cutting. This new release contains more than a dozen new features and enhancements designed to make customers more efficient and profitable. In addition, Hypertherm is releasing upgrades to its ProNest LT and ProNest LTS software for lighter production environments.

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Vero Software’s Radan 2018 R2 sheet metal programme includes updated functionality that enables users to have a greater degree of manual control when needed. It also provides automation tools for improving productivity. While Radan 2018 R2 continues to provide important automation tools for improving productivity, according to company officials, users’ knowledge and experience of a company’s components can address certain specifics.

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Sheet metal bending is a relatively simple operation from a mechanical point of view, but getting a high quality bent piece is not as simple. We need bending presses with a high technological content and experienced operators, or alternatively a highly performing automated system. Euromac has decided to follow this second path by creating FX Bend Cell, a flexible and easy-to-use automated folding cell that combines the quality of processing with constant performance over time.

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The Kennametal Narrow Slotting (KNS) cutter has been developed to ease some of the issues associated with this common machining operation. Kennametal’s KNS has a double-V design for secure insert retention. A combination of radial and axial positioning not only improves tool life but part accuracy as well, says the company. The insert range accommodates slot widths from 1.6 to 6.4mm.

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The TruLaser Tube 7000 fiber processes tubes with diameters of up to 254mm. Its solid-state laser and RapidCut functionality allow it to cut at high speeds. Delicate tubes for office furniture. Large profiles for agricultural machines. The new TruLaser Tube 7000 fiber processes both, and does so extremely quickly. This tube-cutting machine combines the high speeds of a solid-state laser with a broad range of processing capabilities.

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ATOS 5 and ATOS 5X high-speed sensors have been added to the GOM ATOS product series. The new robust 5th generation 3D scanners are fast and precise with Blue Light Equaliser, a component specifically developed and resulting in an ultra-powerful light source enabling the scanning of large measuring volumes. ATOS 5X uses an integrated Laser Light Compressor to generate the ultra-bright blue light.

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This compact DMU 50 3rd generation sets new standards in 5-axis to 5-axis simultaneous machining. With its extended swivel range, more powerful spindle, and innovative cooling concept, the machine guarantees a competitive edge in a range of industries. It’s areas of application range from training, to general mechanical engineering, fixture construction, and on to include applications in demanding branches such as the medical, aerospace and automotive.

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With the introduction of two new Scara robots, Fanuc has expanded its small robot offerings for high-speed pick-and-place, assembly, testing/inspection and other applications. Fanuc’s new Scara robots feature high-speed, precise operation for pick-and-place, assembly, testing, inspection and packaging processes in a wide range of industries including consumer electronics, auto component, plastics, food and beverage, lab automation, appliances and medical device manufacturing.

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Okuma’s MU-5000V vertical machining center is suited for five-axis, multi-sided machining. The VMC is available with a No. 40 or 50 spindle, providing a configuration for many five-axis jobs. Ballscrew cooling and a rigid left-right mobile trunnion table support high-precision and heavy-duty cutting.

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Heidenhain’s Acu-Rite brand has released a line of three digital readouts (DROs) with software features and hardware for milling, turning, grinding and boring applications. Heidenhain’s Acu-Rite brand has released a line of three digital readouts (DROs) with software features and hardware for milling, turning, grinding and boring applications.

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Mazak’s HCR-5000S five-axis, single-table HMC is designed for efficient small- to mid-sized aluminium component processing. Mazak’s HCR-5000S five-axis, single-table horizontal machining center is designed for efficient small to mid-size aluminium machining for the aerospace and semiconductor industries.

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The new XBB cutting fluid technology from Castrol, however, now maintains constant pH levels and stable conditions for longer than other standard cutting fluids. Metalworking fluids can suffer from bacterial growth and contamination, resulting in a shortened service life. This leads to pH depletion, unpleasant odours, unstable emulsion and poor performance.

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Able to make aggressive cuts, the VMC is designed for machining small parts in tough-to-machine materials for a range of industries including medical, aerospace, automotive, firearms and die/mold manufacturing. Featuring a 12 000rpm, 18.6kW, 40-taper spindle with 116.6Nm of torque and a standard Big-Plus dual-contact interface, it delivers short cycle times, quality surface finishes and long tool life.

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Two machining centers and two CNC lathes made their European debuts at the recent MACH 2018 exhibition. The BX50i bridge-type three-axis Hurco machining center is a 13-ton machine with axis travels of 1 350 x 950 x 600mm, giving it a work envelope over twice as large as that of its smaller counterpart. The feedback of axis position is via linear scales.

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Trumpf integrates an additional process step in its tube-cutting machines. The TruLaser Tube 5000 adapts to the individual production material flow. Two in one: The new TruLaser Tube 5000 integrates the tube and thread cutting processes in one machine, saving time and logistical effort in production.

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OSG’s Exocarb ADF drills combines two operations in one for the drilling of inclined surfaces and counter boring applications. The ADF was developed with an “all-purpose” concept for versatility, reliability and quality for flat-bottom holes. Machining a flat hole traditionally required the use of an end mill and a drill. The ADF enables one-step drilling thereby simplifying machining time and tool management.

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This machine was built on the success of the 2kW version with improved cutting speeds and quality. In line with the existing high specification level of the 2kW Ensis, the 3kW machine will also be fitted with an automatic nozzle changer and Amada’s original WACS (Water Assisted Cutting System) for stable thick mild steel processing.

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KBH10 is an uncoated PcBN turning insert that offers wear resistance and very low cutting forces. As a result, many customers are now enjoying double the tool life together with improved part quality. KBH10, a new breed of polycrystalline cubic boron nitride (PcBN) hard turning insert designed specifically for the challenges of today’s demanding market place.

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The Vcenter AX800 has a swivelling head B-axis and a 25rpm C-axis table located within the fixed table, which can be clamped to resist 3 433 Nm for heavy duty machining. The B-axis has a Hirth coupling that will rotate at increments of 1° and offers precision and repeatability. Both rotary axes have roller-cam drive to deliver “unparalleled rigidity and stiffness”, while shortening cycle times, when compared to conventional worm gear mechanisms.

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Tungaloy is expanding its TungCap family of PSC quick change tooling system, ensuring high productivity and precision machining for CNC lathes and multi-task machines, to include cutting heads and clamping units in C3, C4 coupling size. More manufacturers producing small parts for automotive and aerospace industries are incorporating a modular quick change tooling system in their CNC lathes to further improve productivity.

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As part of the new brand launch at MACH 2018, Colchester Machine Tool Solutions have launched the new range of Colchester Typhoon CNC turning centers. Colchester Machine Tool Solutions demonstrated both linear and box-way Typhoon models at the show. The new Typhoon series introduces Colchester’s next generation in CNC turning, following on from the highly successful Tornado range.

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Rotating one-piece solid carbide tools traditionally dominate the market for diameter ranges of up to 20mm and indexable tool manufacturers have not yet succeeded in penetrating this solid stronghold. Several important factors contribute to the historical perception of solid carbide as a better bet for tooling reliability. Solid carbide tool accuracy compares favourably with that of indexable tools.

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The SFP2 probe increases the surface finish measurement ability of the Revo system, which offers a multi-sensor capability providing touch-trigger, high-speed tactile scanning and non-contact vision measurement on a single CMM. Combining surface finish measurement and dimensional inspection on the CMM presents unrivalled advantages over traditional inspection methods.

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The Favorit is for those that thought Studer was out of their budget. Studer has expanded its product portfolio and introduced a new machine to the market – the Favorit, with a centre distance of 1 600mm. If you believe that a large Studer machine will exceed your budget, have a look at the Favorit. This machine, top in price and performance, can be used universally and thanks to the centre distance of 1 600mm can also handle long workpieces.

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Vero Software’s Edgecam 2018 R1 release includes updates that are designed to prevent unnecessary CAM regeneration and save time on roughing cycles for milling, turning and MTM. This version of the software does not automatically regenerate the remaining instructions when a user makes an edit to an existing command.

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Hexagon Manufacturing Intelligence’s Global S coordinate measuring machine (CMM) series can be customised for specific inspection work and changing manufacturing objectives. Four capability packages focused on productivity drivers are available: Throughput, Precision, Multi-Purpose and Shop-Floor. Built on the company’s Enhanced Productivity Series (EPS) concept, the CMM uses smart technologies and sensor configurations to streamline the creation, execution and analysis of measurement routines.

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The Mach 200 is specifically engineered to affordably meet waterjet applications from stone to carbon fiber. With the Mach 200, Flow has introduced a new cutting head technology: Pivot+ Waterjet for bevel cutting and taper control. Featuring the all new Pivot+ Waterjet cutting head, the Mach 200 provides capabilities not previously available on Flow’s economical Mach 2 waterjet systems. The modern electrical system improves reliability of the overall system.

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“It is the longest robot arm designed for arc welding,” said a company spokesperson. Available in floor, wall or ceiling-mounted configurations and suitable for multiple robot layouts, the MA3120 has been improved over the previous MA3100 model robot with twice the payload, longer reach and improved through arm wrist design for arc welding.

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Kitamura Machinery, a manufacturer of precision horizontal, vertical and 5-axis machining centers, has introduced its latest vertical machining center (VMC), the Mycenter-2XD Sparkchanger. It is designed to be a compact, powerful, all-in-one solution for fast, accurate simultaneous 3-axis machining. “With a host of value-driven performance features, Kitamura’s Mycenter-2XD Sparkchanger is the ideal machine for high production machining,” said a company spokesperson.

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Using tablet selfies and QR codes. As a business owner, you know your monthly expenses (raw materials, salaries, rent etc.), but not many know how these expenses are broken down so they can be allocated to individual tasks. Do you ever wonder when you have finished a project, if you have made a reasonable profit, a decent profit or no profit at all?

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Cutting tool and tooling system specialist Sandvik Coromant has unveiled a new blade for its CoroCut QD parting-off system, which in combination with new process methodology, substantially improves the tool’s stability by realigning the resultant cutting force. Among numerous benefits available to the customer are improved productivity, enhanced surface quality and reduced noise levels.

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With the launch of the CLX, CMX V and CMX U series at the AMB 2016, DMG MORI now offers a variety of high-performance, attractive universal machines with an extensive range of equipment options that will impress users in numerous industries. Both at the hardware level as well as when it comes to control and software features, DMG MORI continues to further develop the successful models, which are manufactured in Poland and Italy.

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Walter has introduced two insert grades in its Perform line of turning tools, the WPV10 and WPV20. They are designed to be versatile, cost-effective inserts for users whose machines are limited in cutting parameters due to stability and performance, and who need a versatile insert that can handle different materials, as well as for those who machine small or medium batch sizes.

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Okuma has introduced the MU-8000V Laser EX multitasking CNC machine, combining the latest laser additive technology with subtractive manufacturing capabilities. It’s the ultimate process-intensive machine that enables complete part production on one machine.

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Drilling deep into any material can be a challenge that is best answered by the right cutting tool. TaeguTec’s indexable gundrill and deep drilling heads with its unique trigonal insert evacuates chips without damaging the surface finish and delivers coolant directly onto the material while also offering accuracy, repeatability, an excellent surface finish and minimises cycle times.

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Recently the demand for automation systems for small, complex workpieces, such as those found in the medical equipment and aerospace industries, for the production of a wide variety of parts in small lot sizes is increasing. Yamazaki Mazak has developed the Variaxis i-300 AWC in response to this increasing demand based on Mazak FMS production expertise accumulated over many years.

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With the new ArcWorld V3, Yaskawa adds a further chapter to the successful track record of its ArcWorld robot based arc welding cell. The model features a small footprint, short delivery times and a high degree of flexibility. Additionally, the robot, positioner, controller and energy source are combined on one platform. If necessary, the robot cell can be relocated quickly and easily.

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Heidenhain’s StateMonitor connects the company’s TNC controls with PC systems to enable users to view data and evaluate control processes remotely and in real time. It is designed to highlight data usage and timesaving workflow methods as well as provide transparent processes. Users can configure the system per project requirements and use it as needed.

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Tungaloy is expanding its TFE series of face milling cutters for finishing applications to include bodies with adjustable insert pockets. Tungaloy is expanding its TFE series of face milling cutters for finishing applications to include bodies with adjustable insert pockets. The cutters are said to help achieve near-zero axial runout for good surface finishing results.

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Doosan Machine Tools has announced the addition of the DMP 500/2SP to its line of vertical machining centers. Doosan Machine Tools has announced the addition of the DMP 500/2SP to its line of vertical machining centers. Equipped with two spindles and two automatic toolchangers (ATCs), this model is designed for production job shops and high-volume parts manufacturers.

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Technology and its products are often causative: A technology might be applied to develop more effective and intelligent products, which in turn can play an important role in advancing that technology. This interrelationship may be observed in metalworking. Over the last few years, leading-edge technology has resulted in multitasking machine tools and machining centers with impressive working possibilities.

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Easy entry to laser cutting. High productivity at low investment and operating costs. Intuitive operation reduces amount of training needed. Trumpf has launched the TruLaser 2030 fiber. Its intuitive operation, low investment and operating costs make it particularly suitable for the needs of businesses starting out in laser cutting. Equipped with up to four kilowatts of laser power, it is remarkably productive.

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The ultimate shoulder milling solution for step-down applications has now been launched by Widia. The new VSM490 Series of Widia indexable insert cutting tools eliminates finishing operations and improves productivity when machining a wide variety of materials.

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HSG Laser is a high-tech enterprise that is dedicated to providing laser equipment solutions to customers all over the world. The company focuses on the field of intelligent laser manufacturing equipment with the concept of efficient, environmental and compatible product development. HSG has expanded all over the world, selling its highly technological machinery in over 70 countries.

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The new Modular Mini Mill from Haas Automation provides an economical solution for small parts machining for new start business, as a valuable addition for anyone needing a “second-op” machine, or to free up existing machine capacity. With a capacity of 406mm x 305mm x 254mm (XYZ) and a standard 10 tool ATC, Haas has packed 40-taper performance into a small footprint CNC machine and features all you need to start cutting metal.

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New from Sumitomo is the AC8000P series grades for steel turning that feature advanced Absotech platinum CVD Coating for longer tool life and overall cost reduction in steel cutting. For exceptional performance, the AC8000P Series consists of a patented CVD coating, a new surface layer, and a smooth surface treatment from the crystal orientation process.

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Eco-friendly continuous operation system. As an addition to the Acies combination series (originally with a CO2 laser source), the Acies-AJ, with a servo-electric drive and fiber laser technology, is characterised by cut quality, speed and energy efficiency. This machine is equipped with several functions to realise long-term, continuous operation.

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Swiss sheet metalworking equipment manufacturer, Bystronic, has developed a new loading and unloading system, ByTrans Cross, for its fiber laser cutting machines. It offers users full automation for producing long runs of components while retaining the flexibility of manual handling for fulfilling smaller jobs.

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Called KCSM40, the company has taken the toughness of its most popular milling grades KC725M and X500, and increased the thermal crack resistance and wear resistance that will enable customers to machine at higher cutting speeds, without sacrificing that original toughness. The grade has an advance cobalt binder that provides exceptional thermal fatigue resistance, without sacrificing the toughness customers have experienced with KC725M or X500.

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The Durma AD-S Series CNC Synchro press brake is available in up to 11 axis configurations. It is a machine truly designed to decrease setup time. The powerful, yet simple control will automatically calculate the bend sequence, bend angle, back gauge retraction, bend allowance and features collision protection. The ram positioning system allows real time monitoring and complete control of all ram speeds, positions and pause times.

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The Yimeng VT-350-5X is a 5-axis machining center featuring 5-axis simultaneous machining, making the machine ideal for complicated parts machining with a single setup. And it’s affordable. The optimised structure design and robust column and base ensure outstanding stability during machining. The machine has linear motion guides on the XYZ axis. The rapid traverse rates on XYZ axis reach 48m/min.

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Fanuc has launched its latest RoboDrill series, which the company is billing as the strongest and quickest range of vertical machining centers on the market. The α-DiB5 series represents automated vertical machining technology for milling, drilling and tapping applications, incorporating a network interface, preventative maintenance and machine learning capabilities, and Fanuc’s CNC drives and servos.

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The M800 EDM control is included with Mitsubishi wire EDMs to increase productivity and help keep track of production jobs. The control uses rotational and tilting functionality while providing job monitoring and important information in a single view. A touch screen enables the user to swipe, pinch and tap to view.

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In order to overcome the challenges of chip formation and evacuation when drilling non-ferrous metals, cutting tool and tooling system specialist Sandvik Coromant has unveiled its CoroDrill® 880 CVD diamond-coated insert grades, GCN124 and GCN134.

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This new version is the most significant Design2Fab update since the software was acquired in 2004. It features an entirely new interface and powerful tools like an advanced modeling engine for its 3D geometric renderings. Better graphics, fluid movement, and real-time updates are just a few of the benefits end users will see.

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Hurco has now optimised the drives on its TMX 10MYi lathe: the main spindle drive has been changed from a belt drive to a motor spindle. This reduces braking and acceleration times for the main spindle, and also makes the risk of the drive belt slipping a thing of the past. The TMX 10MYi lathe is ideally suited for processing workpieces made from bar material and for processing sawn workpieces in the chuck.

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Kennametal’s Mill 16 face mill is designed to tackle tough cast iron applications. The Mill 16 has a fine-pitch and medium-pitch cutter body equipped with a single-screw, wedge-style clamping system.

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GF Machining Solutions’ compact FORM E 350 machine is a die sinking EDM solution for small shops. Even with its small footprint, the machine still boasts several design and performance features that enhance a shop’s competitive advantage. A sturdy C-axis construction, cross table, and cast-iron frame offer high stability and force reduction, which helps maintain a precise spark gap between the part and the electrode.

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The demands of today’s metal cutting world has ensured that advances in materials, coatings and geometry of end mills designed for specialist applications such as hard material milling surpasses not just the performance levels of the recent past, but the expectations of the engineers at the sharp end of production.

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Made in Japan and based on Okuma’s best-selling machining center MU-400VII, the new next-generation vertical machining center Genos M460V-5AX enables full 5-face machining for increased geometrical accuracy, fewer set-ups and reduced lead-times. If no 5-axis simultaneous machining is required, the machine can be operated like a 3-axis machining center.

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While the ALPHA series used to emphasise process safety and material protection anyway, the further development of the fifth generation takes it up a notch. The powerful 3,5kW oscillator comes together with the user friendly controller AMNC3i, for the digital interconnection of different manufacturing systems, such as bending, welding and of course laser systems in the sphere of IoT.

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Taps are used to cut screw threads on the internal surfaces of holes, creating the “female” half (nut) of the screw. High precision is of vital importance, particularly in areas such as automotive engines, which require precision screws. OSG offers a lineup of taps with diameters in various sizes and with specifications suitable for a wide variety of uses. OSG’s VP(O)-DC-MT taps are one of the industry leading taps for processing threads in cast iron, ductile iron and cast aluminium.

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At EMO 2017 Yamazaki Mazak debuted two machines from its acclaimed Integrex series of Multi-Tasking machines. The first machine the Integrex i-500 is specifically designed to further extend the capacity of its highly successful i-series, and meet the growing demand for larger workpiece sizes. The i-500 features a large machining envelope and boasts increased X- and Y-axis capacity.

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The three keys to hole quality are diametral accuracy, form and position, and surface finish. Boring tools are the undisputed king in all of these areas, but they’re also one of the slowest methods of hole finishing, and in most cases are limited to 10:1 depth to diameter ratios or less.

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Vero Software have released its Radan 2018 R1 software that is geared to help sheet-metal manufacturers implement Industry 4.0 smart factories. The release includes a number of items of new and enhanced functionality, focusing on the engineering of parts processes. Developers are now working on separating Radan into two distinct aspects: Traditionally creating NC code to drive CNC machines and engineering of parts.

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With the innovative Lasertec Shape technology, DMG MORI has set new standards in the mould making sector. The laser texturing of geometrically defined surface structures is more environmentally friendly than conventional etching and provides significant design freedom with at the same time highest reproducibility.

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Bystronic is focusing even more clearly on customer requirements. Bystronic’s range of services is comprehensive and includes consulting and support during the installation of new or replacement machines, regular servicing and maintenance, a helpline and rapid support using remote maintenance solutions, updates and upgrades, but also instruction and training for the customers’ operators and staff.

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Rule number one when machining high hardness materials is the harder the material, the greater the demands placed on the cutting tool. To mitigate the negative effects on cutting tools brought on by reduced cycle times, TaeguTec’s HardMill, a solid carbide end mill is dedicated towards high-speed machining of high hardness materials.

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For close to 20 years Taiwanese machine tool manufacturer Focus CNC has been building CNC multi-spindle bar automatics, multi-spindle chucking automatics, single spindle bar automatics, single spindle chucking automatics and turning centers. Among the product range is the FCL linear way series of CNC lathes that range between 290mm and 700mm cutting lengths.

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Tongtai says its VTX series is the fastest CNC milling and tapping center in its class for high volume, high precision machining needs. The compact size consumes very little valuable floor space while the blazing speed will deliver more parts per hour than the competition. The machine is a fixed column/moving table type design.

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The next-generation Y-axis, sub-spindle 10-in chuck Doosan Puma 2600SY Mk II box guideway turning center series is now available. This series replaces the Puma 2600SY (Mark 1) and features a whole host of technology improvements and enhancements – all designed to make the machines more accurate, more productive and more reliable.

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Multiple versions of the BLM LS5 and LC5 for sheet cutting, from 1 500 by 3 000mm to 2 000 by 6 000mm, are available with the possibility of fitting longitudinal or transversal pallet changer systems. A complete range of automation systems, including loading/unloading systems and/or tower pallet storage systems, is available for all.

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The AD-R series utilises the same frame as the Durma top range models and offers greater daylight (530mm), stroke (265mm) and throat depth (410mm) than the previous models. Bending lengths vary from 1 250mm on the 1260 model to 6 050mm on the 60400 model. Respective bending forces are 60 and 400 tons. The speed of movement through the axes is also much improved and new CNC control options complete the upgraded package.

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Heidenhain’s LIP 6000 is a miniature, exposed linear encoder system capable of resolving to 2nm at high traverse speeds up to 240m/min over long scale lengths to a maximum of 3 040mm. Consisting of a scanning unit and glass scale, the LIP 6000 was developed to have large mounting tolerances, automatic signal adjustment, a small interpolation error of ± 3nm and a very low noise level of 1 nm RMS.

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Sumitomo Electric Hardmetal’s AC1030U turning insert is targeted at high precision small workpiece machining that covers a wide range of material types where improved levels of surface finish are required. AC1030U inserts can be used for both turning and grooving of smaller inner diameter bores on workpieces produced from alloy, stainless and heat resistant steels, pure iron, mild steels as well as non-ferrous materials where chip control is difficult to manage.

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The system is said to offer a reduction in cost per part while maintaining the quality and precision offered by standard single-laser systems. By speeding up the process, the company hopes to broaden the utilisation of metal additive manufacturing into applications that are presently uneconomic, potentially into industries that have not yet embraced AM in production applications.

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